How to choose PT100 sensor welding machine?

News 2023-12-28 53

In the realm of precision welding, the selection of a PT100 sensor welding machine plays a crucial role in achieving accurate and reliable results. This guide, featuring TATE as a prominent brand in welding solutions, aims to provide an in-depth exploration of key considerations, supported by data, to empower users in making informed choices when opting for a PT100 sensor welding machine.

PT100 Welding Machine Manufacturer Price-8

Understanding PT100 Sensor Welding

PT100 sensors, known for their high-precision temperature measurement capabilities, are integral components in various industries, including manufacturing and research. The welding of PT100 sensors requires specialized equipment to ensure the delicate sensors’ integrity and accuracy. TATE’s PT100 sensor welding machine is designed to meet these specific requirements, offering advanced features for optimal welding performance.

Advantages of TATE’s PT100 Sensor Welding Machine:

  1. Precision Welding: Achieve accurate and reliable welds on PT100 sensor elements.
  2. Temperature Control: TATE’s machines provide precise temperature control during the welding process.
  3. Versatility: Suitable for various PT100 sensor sizes and configurations.
  4. Efficiency: Automated processes for faster and consistent welding.
  5. Data Logging: Some models offer data logging capabilities for quality assurance.
PT-100 Sensor Precision Spot Welding Machine-1

Key Considerations for Choosing a PT100 Sensor Welding Machine

1. Temperature Control System:

  • Evaluate the machine’s temperature control system. TATE’s PT100 sensor welding machines are equipped with advanced temperature control features to ensure precise welding within specified temperature ranges.

2. Welding Technology:

  • Consider the welding technology employed. TATE’s machines often utilize advanced welding technologies to achieve clean and reliable welds on PT100 sensor elements.

3. Automation Features:

  • Assess the level of automation offered. TATE’s machines are designed for efficiency, with automated processes to enhance productivity and consistency in sensor welding.

4. Welding Chamber Design:

  • Examine the welding chamber design. TATE’s PT100 sensor welding machines are crafted with attention to detail, providing a controlled environment for accurate and repeatable welding results.

5. Data Logging and Monitoring:

  • Check if the machine offers data logging and monitoring features. TATE’s advanced models may include these capabilities, allowing users to track and analyze welding parameters for quality assurance purposes.

TATE’s PT100 Sensor Welding Machine in Action

For a visual demonstration of TATE’s PT100 sensor welding machine capabilities, refer to the attached production video. This video showcases the machine’s precision, temperature control, and efficiency in welding PT100 sensors. Witness firsthand how TATE’s technology elevates the PT100 sensor welding process.

Parameters of TATE’s PT100 Sensor Welding Machine

NameParameter
ModelSW-05KA
Input voltage (V)220V or 380V (Customized)
Rated power (kVA)16
Maximum output current (DCA)5000
Load duration (%)10
Inverter frequency (kHz)1/2/4
Welding cycle time3
Welding pulse number99
Slow rise and fall control of currentInclude
Store the number of welding specifications99 Groups
Dimensions (mm) (L*W*H)420*230*300
Weight (Kg)35
PT100 Welding Machine Manufacturer Price-4

To optimize the performance of TATE’s PT100 sensor welding machine, it is crucial to understand and set the right parameters. Below are the key machine parameters that can be manually adjusted based on specific PT100 sensor welding requirements:

  1. Temperature Range: Adjust the machine settings to accommodate the specified temperature range for PT100 sensor welding.
  2. Welding Time: Set the welding time parameters to achieve the desired weld quality.
  3. Pressure Control: Customize the pressure control settings for consistent and reliable sensor welding.
  4. Welding Current: Adjust the welding current parameters based on the PT100 sensor specifications.

By fine-tuning these parameters, operators can harness the full potential of TATE’s PT100 sensor welding machine, ensuring optimal results in terms of precision and efficiency.

Machine Head Configuration Table

NameBrandModel
CylinderAirTACSDAJ32*25S-20
Pressure Regulating ValveAirTACGFR200-08F1
Electromagnetic ValveHumberHBA210
Slider GuideAirTACLSH15HN
PT-100 Sensor Precision Spot Welding Machine-2

Choosing a PT100 sensor welding machine is a critical decision that directly impacts the quality of sensor elements used in temperature measurement applications. With TATE’s commitment to innovation and excellence in welding technology, users can trust their PT100 sensor welding machines to meet the highest industry standards.

Consider the specific needs of your applications, evaluate the key factors discussed in this guide, and leverage TATE’s expertise to elevate your PT100 sensor welding processes. Invest in precision, efficiency, and reliability with TATE’s PT100 sensor welding machine, setting the stage for accurate and dependable temperature measurement solutions in your projects.